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EN 60068-2-27

The safety standard for lithium-ion batteries in light electric vehicles

Autor:

Alexander Roth

Batteryuniversity GmbH

Au

KEY POINTS AT A GLANCE

DIN EN 60068-2-27

DIN EN 60068-2-27 is an international environmental testing standard that specifies how products are tested for mechanical shock loads. It simulates real-world impact events such as drops, hard impacts, transport stresses, or crash-like situations. It is one of the most important standards for the mechanical qualification of batteries, electronics, industrial, and automotive components.


Why DIN EN 60068-2-27 is important:

Mechanical shocks can have the following effects:

  • Cracked cases
  • cell damage
  • Interruptions in contact
  • internal short circuits
  • malfunctions

The standard ensures that products function reliably even under sudden, heavy loads. Our services in accordance with DIN EN 60068-2-27.


We offer all the necessary tests to ensure full compliance:


Accredited testing laboratory

We perform shock tests in accordance with industry standards using precise measurement technology—suitable for batteries, electronics, automotive modules, and industrial products.

Many years of experience

Our test engineers have extensive expertise in conducting shock tests in accordance with 60068-2-27, including complex test profiles for safety-critical applications.

Testing services from a single source

We offer:

Shock tests using half-sine, square, or trapezoidal pulses; tests with forces of up to several thousand g; multiple shock sequences

Fast turnaround times

Optimized processes ensure fast, reliable results.

State-of-the-art laboratory technology

Our shock tables enable precise pulses with high repeatability.

Customized test programs

We tailor the shock parameters precisely to your product requirements.


Mechanical shock tests

Typical parameters:

  • Mold shape: Half-sine wave, rectangle, trapezoid
  • Acceleration: e.g., 30 g, 50 g, 300 g, or more
  • Pulse duration: 6 ms, 11 ms, 18 ms, 30 ms, etc.
  • Number of shocks: usually 3–18 per axle

Purpose of the audit

  • Proof of mechanical robustness
  • Identification of vulnerabilities
  • Ensuring functionality after a shock


FREQUENTLY ASKED QUESTIONS & ANSWERS

A product's ability to withstand sudden, severe mechanical stress.


Electronics, batteries, automotive components, industrial modules, medical technology, aerospace.


Half-sine, square, trapezoidal—depending on the application.


STAY INFORMED

Additional relevant standards and regulations for lithium-ion batteries that are critical to safety, performance, and regulatory requirements.

IEC 62133-2
The safety standard for lithium batteries
IEC 62619
The safety standard for industrial lithium batteries
UL 2271
Safety requirements for lithium-ion batteries in LEVs
UL 1973
The safety standard for stationary battery systems

ABOUT THE AUTHOR

Alexander Roth

Alexander Roth is the head of the testing laboratory at Batteryuniversity and an expert in the testing and certification of lithium-ion batteries.